Custom OEM Switched Reluctance Motor Factories & Supplier

High-Efficiency Heavy-Duty & Micro Motion Solutions Engineered by AKIT MOTORS for Global Industrial & Automotive Applications

AKIT MOTORS: Engineered for the Motion that Matters

Founded in 2006, AKIT MOTORS has evolved from a precision micro-motor workshop into a premier, high-tech OEM manufacturing factory. Based in China's industrial heartland, we specialize in the engineering, design, and customization of high-durability electric motors, including Switched Reluctance Motors (SRM), micro DC gear motors, and advanced brushless (BLDC) motor systems.

What We Believe: The heart of every great machine is its electric drive. If the axis fails, innovation stops. That is why we engineer every single component—from custom shaft designs to magnetic encoder tolerances—with industrial-grade safety margins. This delivers higher start-up torque, ultra-low acoustic noise, and operating lifespans that dramatically exceed standard commercial alternatives.

How We Serve You: We bridge the engineering gap between high-level conceptual designs and scalable mass production. By utilizing 100% custom-tailored modifications (shaft profiles, lead wire termination, integrated encoders, custom gearboxes), we serve global OEMs with factory-direct supply, reliable quality verification, and optimal cost structures.

AKIT MOTORS Precision Manufacturing R&D Team
18+
Years Industry Experience
100%
Custom OEM Design Support
50+
Advanced Testing Instruments
RoHS
Fully Compliant Certification

Understanding Switched Reluctance Motors (SRM): The Ultimate Industrial Alternative

As rare-earth magnet prices fluctuate and environmental regulations tighten, the global manufacturing sector is undergoing a massive shift towards rare-earth-free motors. The Switched Reluctance Motor (SRM) stands out as the most reliable, robust, and cost-effective alternative to Permanent Magnet Synchronous Motors (PMSM) and traditional induction motors.

Unmatched Mechanical Robustness

SRMs do not utilize permanent magnets on the rotor, nor do they feature rotor winding structures. The rotor is constructed strictly from stacked silicon steel laminations. This eliminates the risk of thermal demagnetization and mechanical separation under high speed, making SRMs extremely safe at high RPMs and in harsh thermal environments.

Superior Cost-Effectiveness

Without neodymium, dysprosium, or copper coils embedded in the rotor, raw material costs remain exceptionally stable. For high-volume OEMs, this means predictable pricing structures that are insulated from volatile rare-earth metals markets, coupled with simpler manufacturing cycles that yield long-term reliability.

Exceptional Fault Tolerance

Each phase of a Switched Reluctance Motor is electrically and magnetically independent. Should a single phase coil fail, the motor continues to operate at a reduced capacity rather than shutting down completely. This makes it critical for mission-critical industrial pumps, automotive cooling systems, and aerospace actuators.

China Sourcing Advantages for Switched Reluctance Motors

Deciding where to establish your long-term OEM supply partnership is crucial for managing unit economics and quality consistency. China remains the world's epicenter for advanced electromagnetics manufacturing due to several strategic micro and macro variables.

AKIT MOTORS Advanced Automated Coil Winding Center

1. Fully Integrated Raw Material Supply Chains

China is home to the most comprehensive supply infrastructure for silicon steels, specialty high-temperature magnet wires, and structural motor casings. Because our raw material partners are situated in close physical proximity to our factory in China, we minimize logistics lag times and maintain unmatched cost control over raw materials.

2. Automated Precision Stacking and Coil Winding

By leveraging semi-automatic and fully automatic winding machinery alongside advanced balancing instruments, we control structural variance at the micron level. Consistent coil tension and high-density winding structures ensure high reluctance ratios, translating directly to higher torque output and minimal torque ripple.

3. Tailored OEM Engineering & Modifiable Shaft Platforms

Western suppliers often push catalog items with standard shafts. At AKIT MOTORS, we pride ourselves on being true OEM development partners. We readily modify shaft lengths, implement internal/external splines, integrate custom planetary gear reducers, and apply specialized powder coatings to fulfill specific environment-rated IP classifications.

AKIT MOTORS Factory Showroom & In-House Testing Capabilities

A true indicator of E-E-A-T (Experience, Expertise, Authoritativeness, and Trustworthiness) is a factory's investment in quality control, testing, and production infrastructure. Here is a transparent look inside our manufacturing floor and specialized laboratory suites:

Production & Assembly Processes

Hobbing Process
Precision Hobbing
Reducer Casing Assemble 1
Casing Assembly Line 1
Reducer Casing Assemble 2
Casing Assembly Line 2
Reducer Casing Assemble 3
Casing Assembly Line 3
Reducer Casing Assemble 4
Casing Assembly Line 4
Reducer Casing Assemble 5
Casing Assembly Line 5
Wire Winding
Manual & Auto Wire Winding
Soldering
Precision Soldering Station
Added Lubricating Oil Process
Auto Lubricating Oil Dispenser
Assembling -1
Rotor & Stator Assembly 1
Assembling -2
Rotor & Stator Assembly 2
Packaging
Secure Export Packaging

Advanced Machinery & Specialized Lab Equipment

Auto Locking Screw Machine
Auto Locking Screw Machine
Automatic Winding Machine
Automatic Winding Machine
Balance Instrument
High-Speed Balance Instrument
Gear Hobbing Machine
Gear Hobbing Machine
High-Frequency Plastic Welding Machine
High-Frequency Welder
Hot Press Machine
Hot Press Machine
Laser Spot Welding Machine
Laser Spot Welding Machine
Polishing Machine
Precision Polishing Machine
Riveting Machine
Heavy Riveting Machine
Riveting Press Machine
Riveting Press Machine
Semi-automatic Winding Machine
Semi-automatic Winder
Testing Station
Testing Station

Quality Control & Reliability Assurance Testing

High and Low Temperature Tester
High/Low Temp Lab Chamber
Motor Simulation Tester
Motor Simulation Dynamics Tester
Noise Tester
Anechoic Chamber Sound Tester
Brushless Motor Test System
Brushless Motor Test Rig
Gear Motor Test System
Gear Motor Dyno Tester
Life Testing Station
Extended Durability Life Testing
Dimensional Test Equipment
Dimensional Metrology Station
Image Measuring Instrument
2D/3D Optical Image Measuring
Life Tester
Multi-Axis Life Cycle Tester
Life Testing System
Real-Time Load Cycling Station
Microscope Metallurgical
Material Structure Microscope
Motor Test System
Digital Motor Diagnostic Rack
RoHS Detector
Spectrometric RoHS Detector
Salt Spray Tester
Corrosion Resistance Salt Chamber
Sclerometer
Material Hardness Sclerometer
Vibration Testing Machine
Structural Vibration Tester

Advanced Application Scenarios & Macro Solutions

Different industries require unique torque curves, response speeds, and environmental protections. Below are the macro sectors where our custom OEM motor technology performs day in and day out.

Textile Machinery

Textile mills operate 24/7 in atmospheres saturated with highly abrasive fiber dust. The brushless structure of Switched Reluctance Motors makes them immune to atmospheric particulate ingestion. They deliver precision variable speed control to yarn guides, bobbin winders, and loom systems, reducing energy bills by up to 25% compared to induction setups.

  • Dust-proof rotor architecture
  • Extended 24/7 duty cycle tolerance
  • Instantaneous braking capabilities

Automotive & Electric Vehicles

In electric and hybrid automotive design, eliminating rare-earth magnets from main drivetrains and auxiliary pumps (water, oil, air conditioning compressors) reduces the risk of global supply bottlenecks. SRMs provide exceptional efficiency profiles across dynamic RPM bands, giving EV builders a robust, eco-friendly drive system.

  • High start-up torque ratios
  • Wide constant power operating speed ranges
  • Thermal tolerance up to 180°C

Home Appliances & Automation

From smart kitchen appliances and high-speed vacuum cleaners to complex HVAC blower fans, modern consumer electronics require high power density in miniature enclosures. Our micro-brushless DC motors and low-noise gear reducers fit within tight spatial footprints, providing high torque at low acoustics.

  • Low vibration and structural noise
  • Built-in controller drive modules
  • Integrated magnetic or optical encoders

Streamlining Your Sourcing Workflow: How to Partner with AKIT MOTORS

Acquiring custom Switched Reluctance Motors or custom gear motors requires structured communication between engineering teams. To ensure rapid design turnarounds and zero post-delivery defects, we execute a rigorous, standardized OEM product development pipeline:

Step 1: Application Specification Intake
Define the physical footprint, torque profile, dynamic speed range, operating voltage (6V, 12V, 24V, 48V, or higher), and target environmental conditions (outdoor, chemical, marine salt spray).

Step 2: Prototyping & CAD Design Verification
Our in-house design team creates 3D CAD files and magnetic simulation models. We verify dynamic stress parameters and shaft strength using finite element analysis (FEA) to confirm suitability before metal cutting.

Step 3: Sample Prototyping & Lab Testing
Using our prototyping cell, we compile custom components (coils, rotors, housing). The finished unit undergoes dynamometer testing, noise analysis in our acoustic chamber, and salt spray exposure to guarantee compliance.

Step 4: Scale Batch Production & Quality Control
Once the client approves the samples, production commences. We utilize our automated winding and testing machinery to guarantee consistency across every production run.

AKIT MOTORS Dynamic Testing Center & Quality Control Lab

Switched Reluctance Motor (SRM) & Custom OEM - FAQ

Why are Switched Reluctance Motors (SRMs) considered rare-earth-free?
Unlike PMSM motors, which rely on Neodymium-Iron-Boron (NdFeB) permanent magnets, SRMs use a simple steel rotor without magnets. Torque is produced by the stator coils pulling the rotor teeth into alignment via magnetic reluctance, reducing dependence on scarce magnetic metals.
How does AKIT MOTORS address the high torque ripple of SRMs?
We mitigate torque ripple through advanced stator/rotor pole configurations (e.g., 12/8 and 8/6 designs) and specialized core shaping. Working closely with our clients, we also optimize control parameters in the electronic drive unit to achieve smooth transitions.
Can I customize the motor shaft, housing, and gearbox parameters?
Yes. We specialize in custom OEM engineering. We regularly modify shaft lengths, step diameters, flat spots (D-cuts), cross-holes, and custom keyways. We can also integrate planetary, worm, or spur gearboxes to meet your target output speed and torque.
What testing parameters do you perform on each production batch?
We perform basic parameters checks (voltage, current, speed, torque), and run environmental stress testing in our labs. This includes high/low temp limits, salt spray corrosion test, dynamic vibration tests, and lifetime load cyclers.
What is your typical production lead time?
For prototypes, design and assembly typically take 10-15 business days. Mass production runs depend on the order volume and customization level, generally ranging from 25 to 35 business days from design sign-off.